3D printing or additive manufacturing is the process of making a three-dimensional object from a 3D model or other electronic data source primarily through additive processes in which successive layers of material are laid down under computer control. A 3D printer is a type of industrial robot. The da Vinci 1.0 from XYZprinting is the device used for this project. It can build objects as large as 20 cm x 20 cm x 20 cm, using FFF (Fused Filament Fabrication) technology.

From modelling to Printing
What was once reserved for science fiction is now real and affordable. Home Depot has recently announced that they will be selling 3D printers. Printing in 3D is about to hit the consumer market. The da Vinci V.1 is less expensive than an iPad. The 3D printing industry is in its early stages and will need people to become educated on how to use software to design objects. Learning graphical language is essential to understanding how the Computer Aided Drafting software operates. From multi-view orthogonal projections to functional dimensioning, technical drafting skills are going to be as important as literacy and numeracy for the next generations.

The first 3D Printer at SWLSB
The AEVT department wrote a grant proposal to purchase a 3D printer for students in Joliette High School, and it was approved. It is aimed for the Work Oriented Training Path (WOTP) program to study building structures and forms. The funds were granted from the COPA des Laurentides table to support VT initiatives in the community.
In the context of the diversification of pathways available to students, the WOTP provides employment opportunities to young people who have learning difficulties in the academic subjects and enables them to continue their education in different contexts with adapted pedagogy to obtain an official certificate of skills training that prepares them for the job market.
There are bridges between the Prework Training and the DEP (Diploma of Vocational Studies). The aim of this project is to encourage in-training students, leading to the exercise of a semi-skilled trade to explore DEP options and consider programs in the building sector.
Exploration activities will consist of “MAKING” solid objects by modelling and printing in architectural forms to stimulate interest in the building trades and encourage perseverance.

Making connections
The job market provides a number of scientific and technological challenges, and students enrolled in Prework Training should be aware of them. The Technological and Scientific Experimentation Program offers a set of resources, comprising concepts, strategies, techniques and attitudes in different learning and evaluation situations. What this project is aiming at is to make a connection between WOTP curriculum subjects, technological and scientific experimentation, and the preparation for the job market.

The process of making 3D objects is basically three steps;

Step 1 - Design/Modelling
Step 2 - 3D Printing
Step 3 - Raft removal (if required)

Step 1 - Design/Modelling

Drawing digitally can be done using a variety of software; in this case TINKERCAD was used because it is simple, intuitive and can save 3D models in STL format. STereoLithography (STL) file format has become the industry standard when it comes to 3D printing. It is widely used for rapid prototyping and computer-aided manufacturing. STL files describe only the surface geometry of a three-dimensional object without any representation of color, texture or other common CAD model attributes.

Step 2 - 3D Printing
Once the STL file is created by the CAD software, it is just a matter of sending the data down to the 3D printer. A user friendly interface will guide the user to adjust the print density of the object(s). The default print setting on the da Vinci 1.0 printer will create the internal structure of the object based on honeycomb structures. The supportive structures are printed according to the object features. Support is used to create structural strength and ensure that the model does not collapse during the printing process.

Step 3 - Raft removal
Printing thinner and longer objects requires more attention due to the shapes physical instability. Rafts create stability and can be removed after the object has been printed.Sometimes, the printer will use more filament for the rafts than for the actual object being printed.

3D printing teaching/learning activities

The NMC Horizon Report identified 3D printing as a technology that will have a major impact on STEM teaching. It said that ‘3D printing is being viewed as a way to achieve more hands-on learning in the humanities, allowing students to explore cultural history through replicas of real-world artifacts’.
For high school students, project based instructional strategy is favored as a deeper learning approach. A toolkit for project based learning, including resources to support teachers and schools in implementing PBL is available on the Digital Learning Day website.
It would be an interesting challenge to ask students to print one of Blanciak’s 1001 Building Forms in 3D. The project would consist of modelling one of the building forms with a CAD software and printing it in 3D to stimulate interest in the building trades and encourage perseverance.

3D printers open new possibilities for learning, promote problem-solving skills and, most importantly, create excitement.